Hyundai Elantra (CN7): Fuel Filler Door / Repair procedures

Hyundai Elantra (CN7) 2021-2025 Service Manual / Body (Interior and Exterior) / Fuel Filler Door / Repair procedures

Replacement
[Fuel filler door]
   
•
When removing with a flat - tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.
•
Put on gloves to prevent hand injuries.
1.
Open the fuel filler door (A).

2.
Loosen the mounting bolts and remove the fuel filler door (A).
Tightening torque :
3.9 - 5.9 N.m (0.4 - 0.6 kgf.m, 2.9 - 4.3 lb-ft)

3.
To install, reverse the removal procedure.
   
•
Make sure the fuel filler door locks / unlocks and opens / closes properly.
[Fuel filler door cable]
   
•
When removing with a flat - tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.
•
Take care not to scratch the body surface.
1.
Remove the front seat assembly.
(Refer to Front Seat - "Front Seat Assembly")
2.
Remove the rear seat assembly.
(Refer to rear Seat - "Rear Seat Assembly")
3.
Remove the floor console assembly.
(Refer to Floor Console - "Floor Console Assembly")
4.
Remove the center pillar lower trim.
(Refer to Interior Trim - "Center Pillar Trim")
5.
Remove the cowl side trim.
(Refer to Interior Trim - "Cowl Side Trim")
6.
Remove the luggage side trim.
(Refer to Interior Trim - "Cowl Side Trim")
7.
Remove the floor carpet.
(Refer to "Floor carpet")
8.
Loosen the mounting bolt and remove the fuel filler door catch (A).
Tightening torque :
7.8 - 11.8 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.7 lb-ft)
9.
Disconnect the fuel filler door barcket (A), remove the cable (B).

10.
To install, reverse the removal procedure.
   
•
Make sure the fuel filler door locks / unlocks and opens / closes properly.
[Fuel filler door catch]
1.
Remove the front seat assembly [LH].
(Refer to Front Seat - "Front Seat Assembly")
2.
Remove the front door scuff trim [LH].
(Refer to Interior Trim - "Front Door Scuff Trim")
3.
Remove the cowl side trim [LH].
(Refer to Interior Trim - "Cowl Side Trim")
4.
Remove the floor console assembly.
(Refer to Floor Console - "Floor Console Assembly")
5.
Separate the floor carpet to obtain space for removing the rear heating duct.
6.
Loosen the fuel filler door catch mounting bolt (A).
Tightening torque :
7.8 - 11.8 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.7 lb-ft)

7.
Detach the cable (A) and remove the fuel filler door catch (B).

8.
To install, reverse the removal procedure.
   
•
Make sure the fuel filler door locks / unlocks and opens / closes properly.

    Component Location 1. Fuel filler door

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