Hyundai Elantra (CN7): Dual Clutch System / Clutch Engagement Fork and Engagement Bearing

Hyundai Elantra (CN7) 2021-2026 Service Manual / DCT(Dual Clutch Transmission) System / Dual Clutch System / Clutch Engagement Fork and Engagement Bearing

Components and components location

Components

1. Engagement bearing sleeve
2. Clutch engagement fork
3. Engagement bearing 1 (Odd)
4. Engagement bearing 2 (Even)
5. Dual clutch assembly
6. Snap ring
7. Spline hub
8. Retaining ring


Repair procedures

Removal
1.
Remove the dual clutch transmission from the vehicle.
(Refer to DCT System - "DCT)
2.
Remove the dual clutch assembly.
(Refer to Dual Clutch System - "Double Clutch Assembly")
3.
Remove the clutch engagement bearing 2 (A) and 1 (B).

4.
Remove the clutch engagement fork (A) and engagement bearing sleeve (B).

Installation
   
•
Apply coat of grease when installing the clutch fork.
Spec grease : CASMOLY 9508
Amount : 0.2g

1.
Install the clutch engagement fork (A) and engagement bearing sleeve (B).
Tightening torque :
9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb-ft)

   
•
Check dowel pins (A-2ea) when installing the fork assembly. Replace the dowel pin with new part if it is damaged or deformed.
•
Take caution of the direction of fork assembly shaft when installing.

2.
Install the engagement bearing 1 (A).
   
•
Align the fork with the bearing plastic guide direction.

3.
Install the engagement bearing 2 (A).
   
•
Take caution and make sure that the bearing plastic stopper (B) is settled in the sleeve (C).

   
•
Apply coat of spec grease on the 1st input shaft spline (A) after installing the bearing.
•
Apply proper amount of transmission oil on the 2nd input shaft spline (B).
(Be careful not to get oil on the spline when applying coat of oil.)
Spec grease : CASMOLY 9508
Amount : 0.15 - 0.25g

    Components and components location Components1. Dual clutch assembly2. Snap ring3. Spline hub4. Retaining ring Repair procedures Removal1.Remove the dual clutch transmission from the vehicle.

    Other information:

    Hyundai Elantra (CN7) 2021-2026 Service Manual: Troubleshooting

    TroubleshootingWireless Power Charger System Troubleshooting Trouble status Inspection item Inspection Not chargedCheck the mobile phone status R-1Amber LED blinks OvercurrentR-2OverheatingR-2Foreign matterR-2R-1.

    Hyundai Elantra (CN7) 2021-2026 Service Manual: Components and components location

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