Hyundai Elantra Owners and Service Manuals

Hyundai Elantra: Cylinder Head Assembly / Vacuum Pump

Repair procedures
Removal
1.
Disconnect the battery negative terminal.
2.
Remove the air duct and air cleaner assembly.
(Refer to Intake and Exhaust System - "Air Cleaner")
3.
Remove the battery and battery tray.
(Refer to Engine Electrical System - "Battery")
4.
Disconnect the brake vacuum hose (A).

5.
Disconnect the fuel hose (A) and PCSV hose (B).

6.
Remove the main wiring protector (A) after disconnecting the connector (B).

7.
Disconnect the intercooler inlet hose (A).
Tightening torque :
Clamp bolt : 4.9 - 6.9 N.m (0.5 - 0.7 kgf.m, 3.6 - 5.1 lb-ft)

   
Insert the hose until it reaches the end of stopper.
8.
Remove the intercooler pipe (A).
Tightening torque :
Mounting bolt : 18.6 - 23.5 N.m (1.9 - 2.4 kgf.m, 13.7 - 17.4 lb-ft)
Clamp bolt : 4.9 - 6.9 N.m (0.5 - 0.7 kgf.m, 3.6 - 5.1 lb-ft)

   
Insert the hose until it reaches the end of stopper.
9.
Remove the vaccum pump (A).
Tightening torque :
18.6 - 23.5 N.m (1.9 - 2.4 kgf.m, 13.7 - 17.4 lb-ft)

10.
Install in the reverse order of removal.

    Cylinder Head

    Repair procedures Removal    • Use Fender cover to avoid damaging painted surfaces.• To avoid damaging the cylinder head, wait until the engine coolant temperature drops below normal temperature before removing it...

    Cylinder Block

    ..

    Other information:

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    Categories

    Rear center seat belt

    When using the rear center seat belt, the buckle with the “CENTER” mark must be used.

    WARNING

    Make sure that the seatback is locked in place when using the rear center seat belt.

    If not, the seatback may move when there is a sudden stop or collision, which could result in serious injury.

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